Job Description
Coca-Cola Kwanza Ltd has an exciting opportunity in Manufacturing Department. We are looking for a talented individual with the relevant skills and experience in Manufacturing for a Maintenance Planner position, which will based in Mbeya. The successful candidate will report directly to the Packaging Engineer.
Key Duties & Responsibilities
1. Maintenance Planning and Control
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Plan the maintenance day following the 5 day planning cycle as per figure 1 (Planning cycle)
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Review emergency works orders using the standard and create sub-works orders
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Create the maintenance plan and assign tasks to team members, including contractors.
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Communicate and distribute plan to team members
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Update the maintenance plan directly after the forward planning meeting
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Organize and distribute maintenance work orders with loading sheet to Team Leaders
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Ensures that required tools and spares are available
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Plan the execution of the autonomous maintenance and running schedules for the unit
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Chair Pre/Post maintenance meetings and issue minutes
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Update task lists if required
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Create spares reservations
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Review safety requirements of tasks in planning table where needed
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Identify/prioritise and agree PJO’s to be completed
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Do Time confirmation, Capture Technical Findings and Close all Completed Maintenance Orders.
2. Continuous Improvement
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Ensure that situation and systemic problem solving is initiated to ensure loop closure
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Populate the Daily Downtime and 5 Why Board; indicating the status of 5 Why completion and the quality of 5 Why’s received
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Raises Corrective Maintenance work to be done on Maintenance day
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Plan effective Weekly Maintenance Shut Down
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Plan effective Annual Maintenance Shut Down
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Conduct spot checks on Short Interval Controls (preform & syrup tracker, hourly efficiency, Line "V-Profile" speeds) as part of Daily Walk About
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Ensure Line speeds are set according to "V-Profile" and that machines are run at rated speeds
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Analyse SAP downtime data
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Ensure all asset care work complies with Asset Care Standards
3. Implement Engineering Change Management
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Initiate Engineering Changes Control on SAP and ensure that a responsible person is assigned to execute the change
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Verify that the Engineering Changes have been executed successfully and documented
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Ensure that the required engineering change control documents have been updated and that the change request is closed
4. Maintenance Programme Development
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Ensure effective safety awareness talks/incident recalls/Tool Box Talks
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Provide PPE and ensure compliance (Budget Availability)
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Ensure compliance to Permit to Work where required with Audit compliance
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Report incidents Level 3 Leadership
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Incident investigations to be closed in 24 hours
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Ensure identified safety hazards on line are managed to closure (including people behaviours)
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Attend and report into SHE Meeting
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Facilitate the teams risk management processes
5. Breakdown Management
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Verify content correct
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Recon to stoppage info
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Follow on work agreed
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CM tasks raised
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Close breakdown order
6. Manage the Maintenance Spares
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Investigate & plan for upcoming promotions/new products/trials
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Train team members on new processes/procedures/technologies and ensure competence.
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Identify Productivity opportunities (People, Cost, CAPIN)
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Communicate benchmark shared learnings to team
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Facilitate the development and use of machine problem solving systems
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Ensure problem solving taking place and loop closure taking ( QFR/5why/FFA/End state analysis/ system analysis / stage
Skills, Experience & Education
The incumbent should have at least an Engineering degree (Mechanical or Electrical) and a minimum of 3 to 5 years production engineering experience with 3 years in supervisory level. PC literate; proficiency in SAP and Microsoft office applications; strong communication skills, good leadership qualities, good analytical skills, and a demonstrated high level of integrity.